Table 3. Comparison of High Performance Insulating Polymer Characteristics for Automotive Wiring

Material Temperature class rating Mechanical strength Flexibility Chemical resistance Cost Characteristics
XLPE XLPO 125 or 150°C good general general middle excellent balance of heat resistance, mechanical strength, and cost. most widely used.
SiR 175~200°C general very good good expensive maintains excellent flexibility over a wide temperature range. low mechanical strength.
FEP 200°C good good very good very expensive excellent heat resistance and chemical resistance, excellent electrical properties. very expensive.
PFA 260°C good good very good very expensive excellent heat resistance and chemical resistance, excellent electrical properties. very expensive.
PEEK 250 or 260°C very good general very good very expensive excellent thermal resistance and chemical resistance, excellent electrical properties. very expensive.
PI > 260°C very good general good very expensive extreme heat resistance. may be susceptible to moisture and mechanical stress.